6 models in this file
Which Cover Fits Your Pit Boss Pellet Grill or Smoker
As Amazon Associates, we earn from qualifying purchases. This means we may receive a small commission at no extra cost to you if you click through and make a purchase.
Pit Boss has earned a prominent reputation across the outdoor cooking community for engineering versatile pellet cookers, upright vertical smokers, and heavy-duty combo grills. Because wood pellet equipment relies on integrated electronic temperature controls, motorized augers, and electrical fire pot igniters, shielding these systems against rainstorms, intense ultraviolet rays, and blowing patio debris is vital. Utilizing a dependable pit boss pellet grill smoker cover safeguards sensitive internal hardware and prevents surface corrosion, keeping your outdoor cooker ready for backyard briskets or weekend campsite cookouts.
While each of these protective shields serves Pit Boss cooking equipment, they differ significantly in construction styles: the official Pit Boss cover provides a specialized vertical cabinet silhouette, whereas aftermarket covers offer horizontal barrel patterns, high-visibility reflective striping, extra-thick 1000D tear-resistant weave, flexible PU linings, and extra-wide cuts designed for dual-fuel combination units.
The line-up at a glance
Pit Boss Pellet Grill Covers Compared
| Cover Model | Dimensions | Fabric and Coating | Closure Style | Compatible Grill Series |
|---|---|---|---|---|
| Pit Boss 5-Series Wood Pellet Vertical | Not listed | Polyester with PVC backing | Drawstring | Pit Boss PBV5P1, 75953 Vertical |
| QuliMetal Grill Cover for Pit Boss | 50″L x 56″W x 27″H | 600D polyester with PVC coating | Elastic drawstrings | Pit Boss 820, Pro 850 Series |
| 1000D Heavy Duty Grill Cover | 62″L x 24″W x 47″H | 1000D Oxford with PVC lining | Buckle straps and side zipper | Pit Boss Austin XL, 1100 Pro Series |
| Comnova Grill Cover for Pit Boss | 56″L x 27″W x 46″H | 600D Oxford with PU coating | Hook and loop magic bands | Pit Boss 820 Series, Pro 850 |
| Comnova Grill Cover for Pit Boss | 38″L x 28″W x 38″H | 600D Oxford with PU coating | Hook and loop magic bands | Pit Boss 700FB, 440FB1, Lexington |
| Arcedo Grill Cover Compatible with Pit | 68″L x 24″W x 47″H | Polyester with vinyl coating | Bottom drawstring | Pit Boss Pro 1100 Combo, Sportsman 1230 |
No. 1 of 6 · PIT Boss
Pit Boss 5-Series Wood Pellet Vertical for Upright Smokers
4.9 Amazon buyer average
Best for: Vertical smoker owners seeking OEM fit
What the listing says
- Pit Boss Smoker Cover for Model PBV5P1
- Grill Accessory, Tailored for perfect custom-sized fit
- Heavy-duty polyester material with PVC backing protect your smoker from natural elements
- Draw string creates a secure fit.
- Large Pit Boss logo
Pros
- Tailored for PBV5P1 vertical cabinets
- Heavy-duty polyester with PVC backing
- Official Pit Boss branding
Cons
- Dimensions not listed by manufacturer
- Drawstring lacks buckle tensioning
The Pit Boss 5-Series Wood Pellet Vertical cover is an authentic OEM accessory manufactured by Dansons, Inc., specifically built to shield high-capacity vertical smoking cabinets. Unlike barrel-style cookers that stretch horizontally, vertical cabinets demand a tall, rectangular profile that slides smoothly down over the pellet hopper, smoke stack, and upright cooking chamber. This factory cover matches model PBV5P1 and compatible unit 75953, featuring a bold, prominent logo across the front surface for pitmasters who prefer genuine factory branding over generic styling.
Constructed from heavy-duty polyester material supported by an interior PVC backing, this pit boss vertical smoker cover creates a durable barrier against rain, snowfall, and dirt. Weighing 2.8 pounds, the fabric provides enough substance to resist wind flutter without feeling unwieldy during removal. Securing the bottom is handled by an integrated draw string, which clinches the hem snugly around the smoker legs to deter gusty updrafts. Maintenance remains straightforward, as outdoor grime and grease spots wash away with a standard water spray or a gentle wipe using a damp cloth and mild household detergent.
This tailored option is ideal for pitmasters operating dedicated vertical cabinets on backyard patios or covered decks who prioritize precise manufacturer tailoring. If your outdoor cook station centers on upright smoking cabinets rather than horizontal grilling barrels, this model delivers an exact fit. However, if your setup utilizes a traditional barrel grill with side shelves, you will need to bypass this vertical design in favor of the horizontal drum configurations reviewed below. Outdoor cooks exploring equipment options can also review dedicated pit boss smokers to understand how cabinet geometry influences protective needs.
No. 2 of 6 · Quli Metal
QuliMetal Grill Cover for Pit Boss for Mid-Size Barrels
4.3 Amazon buyer average
Best for: Nighttime safety at campsites and driveways
What the listing says
- 🔥【Perfect Fit】- Fits Pit Boss 820 Deluxe, Pro 850 Series, 820D, 820FB 820D3 820SC 820XL 820PS1,…
- 🔥【Anti-Fade & Waterproof】- The grill cover replace for Pit Boss grills 820 deluxe grill cover, is…
- 🔥【Reflective Tapes & Air Vents】Upgraded grill cover for pit boss 850 is equipped with high-visibility reflective…
- 🔥【Durable & Tear Resistance】- Designed with textile process–Precision Two – Thread Stitching, which improves abrasive resistance, rip resistance and strength.
- 🔥【Handle & Drawstring】- The durable fabric handles on both sides are easy to install and move,…
Pros
- High-visibility 300-meter reflective strips
- Built-in 3D ventilation air vents
- Dual handles for quick placement
Cons
- Elastic drawstring can stretch over time
The QuliMetal Grill Cover for Pit Boss provides robust, customized weather shielding designed specifically for popular mid-size horizontal barrel cookers. Measuring 50 inches in length, 56 inches in width, and 27 inches in height, this cover accommodates a comprehensive lineup of grills, including the Pit Boss 820 Deluxe, Pro 850 Series, 820D, 820FB, 820D3, 820SC, 820XL, and 820PS1, along with the Competition 820CS1, Competition 850, Sportsman 820, PB850PS2, PB0500SP, PB550, and unit 10589. It also fits compatible units such as the Z Grill 700 Series.
Engineered from heavy-duty 600D polyester paired with an internal waterproof PVC coating, the material is built to resist ultraviolet degradation, surface cracking in cold temperatures, and moisture penetration. A standout safety upgrade on this pit boss 850 cover is the pair of high-visibility reflective tapes, engineered to be seen at distances up to 300 meters in low-light environments. Structural airflow is preserved through built-in three-dimensional air vents that release trapped humidity underneath the shell. Double-thread precision stitching lines the seams to strengthen tear resistance against sudden wind loads, while integrated fabric handles on both sides simplify lifting, positioning, and hanging storage.
This model is particularly well suited for RV travelers, campers, and suburban homeowners who store cooking hardware on open driveway pads or poorly illuminated campsite bays where nighttime equipment recognition prevents vehicle bumps. The bottom fastening system employs elastic drawstrings that adjust for a firm hold beneath the lower cart frame. When compared to the upright cabinet design of the 5-Series cover, this unit shifts coverage entirely to horizontal barrel grills with side-mounted hoppers.
No. 3 of 6 · Guard Kove
1000D Heavy Duty Grill Cover for High-Wind Patios
4.9 Amazon buyer average
Best for: High-wind open areas and large cookers
What the listing says
- Wood Pellet Grill Cover Size & Compatibility This GuardKove pellet grill cover measures 62"W x 24"D x 47"H, designed to fit Pit Boss…
- 【Upgraded 1000D Thickened Fabric – Tear Resistance Improved by 200%】The GuardKove smoker grill cover is made…
- 【100% Waterproof Structure – Prevents Rust and Water Accumulation】Our barbecue grill cover features a triple protection…
- 【UV Resistant and Fade-Proof – 3 Years without Fading】This pellet grill cover uses UPF 50+ professional-grade…
- 【Wind-Resistant Buckle Design – No Fear of Strong Winds】We have added adjustable wind-resistant buckle straps on…
- 【Convenient Zipper Design – Easier to Put on and Take off】We have specially designed a user-friendly…
Pros
- Thick 1000D tear-resistant Oxford fabric
- Convenient side entry zipper opening
- Heavy-duty dual buckle strap tie-downs
Cons
- Heavier construction requires extra folding effort
The 1000D Heavy Duty Grill Cover from GuardKove delivers maximum textile strength for oversized barrel cookers subjected to aggressive weather. Measuring 62 inches wide, 24 inches deep, and 47 inches high, this cover matches the expansive dimensions of the Pit Boss Austin XL 1000, Rancher XL 1000, 1100 Pro Series, Sportsman 1100, and Navigator 1150, while extending compatibility to Z Grills 1000 Series and Char-Griller 1000 pellet models. It features high-visibility orange accent trim on deep black fabric, creating a sharp aesthetic on contemporary outdoor patios.
Where standard covers utilize 420D or 600D materials, GuardKove incorporates upgraded 1000D high-density Oxford cloth, providing a 200 percent improvement in tear strength against snagging branches and storm turbulence. Weatherproofing relies on a triple protection system incorporating a dense outer weave, an interior PVC waterproof lining, and heat-sealed waterproof tape over the structural seams to eliminate rain leaks. To prevent solar degradation, the fabric provides UPF 50+ ultraviolet protection that blocks 99.99 percent of UV rays. Putting on and taking off an oversized pit boss austin xl cover can often prove cumbersome, but GuardKove addresses this with an integrated side zipper opening that allows one person to slide the cover on without wrestling the entire shell.
For cooks who leave their heavy cooking units on exposed decks, windy plains, or seaside RV pads, the dual adjustable wind-resistant buckle straps clamp the hem securely to the frame so strong gusts cannot dislodge it. Pitmasters who require reinforced pit boss pellet grill covers heavy duty protection for expansive grills will appreciate the 1000D grade cloth, while owners of smaller 800-series cookers should select a more compact profile to avoid baggy, sagging fabric.
No. 4 of 6 · M Comnova Outdoors
Comnova Grill Cover for Pit Boss for Breathable 850 Protection
4.0 Amazon buyer average
Best for: Tailgaters and owners of compact cookers
What the listing says
- | Pellet Grill Cover Fit Map | – Measures: 56" width x 27" depth x 46"…
- | Heavy Duty and Waterproof Cover | – Comnova wood pellet smoker covers are made of…
- | Smoker Cover with Adjustable Velcro | – Designed with adjustable magic bands in each side…
- | Easy Cleaning Pellet Grill Cover | – The surface layer of the smoker cover is…
- | Pellet Cover with Strict UV Test | – UV Test can reproduce the damage caused…
Pros
- Tailored 38-inch profile for portable models
- Breathable PU waterproof coating
- Lightweight packable profile for travel
Cons
- Not suited for standard 820-size barrels
Best for: Mid-size barrel owners preferring flexible PU
Pros
- Flexible breathable 600D PU coating
- Adjustable side hook-and-loop magic bands
- Fast-drying wipeable surface
Cons
- Lacks built-in fabric lifting handles
The Comnova Grill Cover for Pit Boss offers an alternative weatherproofing philosophy for mid-sized barrel cookers. Cut to 56 inches in width, 27 inches in depth, and 46 inches in height, this protective shield fits the Pit Boss 820 Deluxe, Pro 850 Series, 820D, 820FB, 820D3, 820SC, 820XL, 820PS1, Competition 850, Competition 820CS1, Sportsman 820, and Z Grill 700 units. It presents a clean, streamlined profile tailored to standard side-shelf and hopper dimensions.
Rather than utilizing thick PVC, Comnova equips this model with 600D heavy-duty Oxford cloth treated with an interior polyurethane (PU) waterproof coating alongside a UV-resistant top finish. This PU coating makes the fabric noticeably softer, more flexible in chilly temperatures, and more breathable than rigid vinyl or PVC backings. The quick-drying surface cloth allows outdoor cooks to rinse away dust or barbecue residue with a garden hose, letting water evaporate quickly in direct sunlight. Securing the bottom relies on wide, adjustable magic bands—heavy-duty hook-and-loop Velcro fasteners—on each side that cinch the fabric tightly around the legs to prevent wind uplift.
This configuration suits grill owners who prioritize supple, easily folded fabric that packs away compactly in an RV storage bay or camp gear tote. While the GuardKove uses heavy buckles and 1000D fabric for extreme wind resistance, Comnova provides an agile, easy-handling alternative for everyday backyard use. Because it is a pellet grill cover waterproof solution with pliable PU backing, it offers solid defense without stiffening during freezing weather.
No. 5 of 6 · M Comnova Outdoors
Comnova Grill Cover for Pit Boss for Compact and Portable Cookers
4.1 Amazon buyer average
What the listing says
- | Pellet Grill Cover Fit Map | – Measures: 38" width x 28" depth x 38"…
- | Heavy Duty and Waterproof Cover | – Comnova wood pellet smoker covers are made of…
- | Smoker Cover with Adjustable Velcro | – Designed with adjustable magic bands in each side…
- | Easy Cleaning Pellet Grill Cover | – The surface layer of the smoker cover is…
- | Pellet Cover with Strict UV Test | – UV Test can reproduce the damage caused…
The compact version of the Comnova Grill Cover for Pit Boss brings tailored protection to smaller, highly portable pellet cookers. Sized at 38 inches wide, 28 inches deep, and 38 inches high, this model is built for the Pit Boss 440FB1, 700FB (part number 73700), Lexington 500, Lexington 540, Pro Series 600, Classic 700, and the travel-ready Tailgater, along with the Z Grill 550B. It avoids the pooling, excess fabric, and dragging hems that occur when smaller grills are fitted with oversized 56-inch or 62-inch covers.
Constructed from identical 600D Oxford cloth with a flexible PU waterproof coating, this pit boss 700fb cover provides high-level ultraviolet protection designed to resist weather aging through seasons of sun and rain exposure. The lightweight fabric folds into a tight parcel, making it easy to stow inside camper compartments, truck beds, or gear bins. Integrated hook-and-loop side straps allow users to pull the cover taut around smaller legs and lower grease bucket brackets, keeping wind from catching under the edges during stormy nights at tailgate lots or RV parks.
This cover is the top selection for travel enthusiasts, tailgaters, and campsite chefs hauling a portable pitboss pellet grill across regional parks and sporting venues. Its reduced dimensions ensure a neat, secure fit over compact barrels. For pitmasters who have upgraded to wide 850 or 1100 series units, however, this 38-inch model will simply be too small to drape over the hopper and control box.
No. 6 of 6 · Arcedo
Arcedo Grill Cover Compatible with Pit for Dual-Fuel Combo Units
4.9 Amazon buyer average
Best for: Extra-wide dual-fuel combination grill setups
What the listing says
- Pellet Grill Cover Size – Measured 68" W x 24" D x 47"H, the Arcedo wood…
- Heavy Duty Waterproof Smoker Grill Cover – Arcedo grill covers for outdoor grill are made of…
- Fade Resistant Material – Upgraded fade-resistant solution-dyed fabric performs better in resisting strong sunlight, maintains its…
- Adjustable Drawstring – Drawstring at the bottom of the triple-function combo grill cover makes it easy…
- Easy to Clean – Simply hose with water and the dirt will come right off; Use…
Pros
- Expansive 68-inch coverage for combo cookers
- Solution-dyed UV-resistant polyester fabric
- Protective vinyl waterproof underlayer
Cons
- Not compatible with washing machines
The Arcedo Grill Cover Compatible with Pit is specially proportioned to shelter oversized combination pellet and gas grills. Spanning an impressive 68 inches in width, 24 inches in depth, and 47 inches in height, this extended cover matches the dual-chamber layouts of the Pit Boss Pro Series PB1100PSC2, PB1100PSC1, Sportsman 1230, Sportsman 1230SP, Competition 1230CS1, and Navigator 1230G combo grills. Standard barrel covers cannot span these wide multi-hood platforms, making this expansive cut essential for dual-fuel cooks.
Fabricated from heavy-duty polyester fabric backed by a waterproof vinyl coating, this cover keeps moisture from penetrating dual lid seams, gas control knobs, and digital pellet control boards. Arcedo incorporates solution-dyed fabric that locks pigment into the fiber strands before weaving, resulting in superior resistance to solar fading over extended seasons on open patios. Anchoring the wide hem is an adjustable bottom drawstring that tightens the base against gusty winds, preventing the expansive 68-inch fabric expanse from acting like a sail. Cleaning is hassle-free: simply rinse the exterior using a garden hose and mild soap, then allow the cover to air dry under the sun, noting that it is not machine washable.
This cover is purpose-built for owners of wide combo grills who manage multi-burner gas grates alongside their wood pellet fire pots. While the GuardKove model covers standard single-barrel 1100 models, the Arcedo provides the necessary width for combo units with dual cooking chambers and broad side shelves. By matching your pit boss 1100 pro series cover to your specific single-barrel or combo layout, you ensure complete coverage across all exterior valves, hoppers, and grease drainage systems.
Before you choose
How to Choose the Right Pit Boss Pellet Grill Cover
Selecting the best pit boss grill cover requires understanding your grill chassis, your local climate, and how frequently you move or store your equipment. Because Pit Boss manufactures vertical smoke cabinets, compact tabletop tailgaters, mid-size backyard barrels, and oversized combo grills, no single cover fits every model. Conducting a proper pit boss grill cover comparison starts with identifying your specific model number and measuring the outermost points of your cooker, including the hopper lid, side prep tables, smoke stack cap, and exterior grease bucket.
- Chassis Configuration and Sizing: If you operate an upright cabinet like the PBV5P1, you must select a vertical design like the Pit Boss 5-Series Wood Pellet Vertical cover. Horizontal cookers require width matching: compact models like the 700FB or Tailgater need 38-inch widths such as the Comnova 700FB model; mid-size units like the 820 or Pro 850 require 50 to 56 inches as found on the QuliMetal or Comnova 820 models; large 1000-class grills need 62 inches like the GuardKove 1000D; and combo units require 68 inches like the Arcedo model.
- Fabric Denier and Tear Strength: Fabric thickness is rated in denier (D). Standard covers utilize 600D Oxford cloth or polyester, providing an optimal balance of protection, flexibility, and easy folding for travel. For extreme weather environments featuring high winds, ice, or abrasive branches, heavy 1000D Oxford cloth—such as that used on the GuardKove cover—offers twice the tear resistance of standard textiles.
- Waterproof Coatings: PU versus PVC versus Vinyl: Exterior fabrics require an internal barrier to block moisture. PVC backings provide dense, heavy waterproofing that withstands heavy downpours, though they can stiffen in freezing winter climates. Polyurethane (PU) coatings, featured on Comnova covers, offer a softer, more pliable hand feel and improved breathability to help reduce condensation under the cover. Vinyl coatings, seen on the Arcedo model, deliver durable water repellency across expansive fabric surfaces.
- Fastening and Wind Retention: A loose cover will catch wind and lift off your cooker, exposing electrical augers to rain. If your grill sits on an open patio or campsite pad, look for secure tie-down systems. Dual side buckle straps, like those on the GuardKove model, deliver maximum mechanical holding power. Adjustable hook-and-loop magic bands offer quick, snug adjustments, while elastic drawstrings cinch the base neatly around caster wheels.
- Convenience and Travel Readiness: RV owners and tailgaters should weigh packability and visibility. The QuliMetal cover includes reflective strips for low-light safety around campgrounds and fabric handles for quick removal, while the GuardKove features a side zipper that lets a single operator install the cover without snagging the chimney.
Questions people ask
FAQ
Which cover fits my Pit Boss pellet grill or smoker?
Determining which cover fits my pit boss starts by locating the model number on your grill hopper or frame data plate. Vertical smokers such as model PBV5P1 require tall upright covers like the factory Pit Boss 5-Series Wood Pellet Vertical. Compact horizontal grills like the 440FB1, Lexington, and 700FB match 38-inch covers. Popular mid-sized cookers such as the 820 and Pro 850 require 50-inch to 56-inch covers, while extended Austin XL and 1100 models need 62-inch cuts, and combo grills need 68-inch spans.
What is the difference between PU and PVC backing on a pellet grill cover?
PVC (polyvinyl chloride) backing provides a dense, rubberized moisture barrier that excels at blocking heavy rainfall, though it can become stiff and less pliable in sub-freezing winter weather. PU (polyurethane) coating is lighter, softer, and more breathable, allowing some vapor evaporation to help minimize internal sweating and condensation while remaining flexible in cold conditions.
Can I wash my Pit Boss grill cover in a washing machine?
No, heavy-duty pellet grill covers should never be cleaned in a domestic washing machine. Agitators and spinning cycles can tear the fabric seams, delaminate waterproof PVC or PU coatings, and ruin internal seam tape. Clean your cover by draping it over the grill, spraying it down with a garden hose, and gently scrubbing grease spots with a soft sponge, warm water, and mild dish soap before air drying.
How do I secure my grill cover during windy weather at a campsite?
To keep wind from lifting your cover on an open campsite or RV pad, use the integrated fastening hardware properly. Drawstring models should be pulled tight beneath the cooking drum or around the lower wheel frame. For covers equipped with side hook-and-loop Velcro or adjustable nylon buckle straps, cinch the straps firmly around the side legs to prevent wind from channeling underneath the fabric.
Should I wait before putting a cover on my Pit Boss smoker?
Always allow your Pit Boss smoker to shut down completely and cool for at least 10 to 15 minutes before installing a protective cover. The internal fire pot and grease drain system maintain high residual heat immediately after cooking. Placing a polyester cover with PVC or PU lining onto a piping-hot metal drum or chimney can scorch the fabric and melt the waterproof coating.
Prices, specifications and the feature lines above are read from the product listing and can change without notice. Every score is the average rating Amazon buyers left for that item; nothing on this page is written from handling the product.
